Ford New Holland 1000, 1600 Series Tractor Service Manual 40100020 (SE3414) English
Brands: Ford / Ford New Holland / New Holland Agriculture
Equipment Type: Tractor
Manuals Type: Service Manual
Machine Model & Serial Number: 1000, 1600
Region: N/R
Book Code: 40100020 (SE3414)
Issued: Reprinted Edition
Language: English
Pages: 116
File Format: Portable Document Format (PDF)
Remark: The absolute 116-page factory service manual for the Ford 1000 and 1600 tractors. Nuclear Level Value: Provides exhaustive teardown, inspection, and reassembly protocols for the 2-cylinder diesel engine. Includes surgical deep-dives into the constant-mesh transmission, differential reduction, and the internal expanding mechanical brake system. Features detailed hydraulic control valve adjustments, injection pump spill-timing procedures, and full chassis electrical schematics. A non-negotiable technical asset for maintaining these classic compact workhorses.
Table of contents
- PART 1 - ENGINE
- Chapter 1: Engine and Lubrication System
- Description and Operation
- Engine Removal and Disassembly
- Cylinder Head, Valves, and Related Parts (Disassembly, Inspection and Repair, Assembly)
- Piston, Rings, Connecting Rods, Bearings, and Cylinder Block (Disassembly, Inspection and Repair, Assembly)
- Crankshaft, Main Bearings, Camshaft, Flywheel, and Timing Gears (Inspection and Repair)
- Oil Pump and Filter (Disassembly and Inspection, Assembly, Removal and Installation)
- Engine Assembly and Installation
- Chapter 2: Cooling System
- Description and Operation
- Radiator and Thermostat (Removal, Inspection and Repair, Installation)
- Water Pump (Removal, Disassembly, Inspection and Repair, Assembly, Installation)
- Chapter 3: Trouble Shooting and Specifications
- Chapter 1: Engine and Lubrication System
- PART 2 - FUEL SYSTEM
- Chapter 1: Diesel Fuel System
- Description and Operation
- Injection Nozzle (Removal, Disassembly and Inspection, Assembly, Installation)
- Injection Nozzle Testing
- Fuel Filter and Fuel Tank (Removal, Repair, Installation)
- Injection Pump (Removal, Installation)
- Chapter 2: Trouble Shooting and Specifications
- Chapter 1: Diesel Fuel System
- PART 3 - ELECTRICAL SYSTEM
- Chapter 1: Wiring, Lights, and Instruments
- Wiring Diagram
- Lights and Light Switch
- Instrument Panel
- Chapter 2: Alternator Charging System
- Description and Operation
- In-Vehicle Tests
- Alternator Overhaul and Bench Check
- Voltage Regulator Tests and Adjustments
- Chapter 3: Battery (Specific Gravity, Periodic Maintenance, Battery Tests)
- Chapter 4: Starting System (Starting Motor, Safety Starter Switch, Key-Starter Switch, Glow Plugs)
- Chapter 5: Trouble Shooting and Specifications
- Chapter 1: Wiring, Lights, and Instruments
- PART 4 - CLUTCH
- Chapter 1: Clutch Assembly
- Description and Operation
- Adjustments (Clutch Pedal Free Travel, Clutch Release Lever Height)
- Clutch Overhaul (Pressure Plate, Clutch Disc, Release Bearing)
- Chapter 2: Trouble Shooting, Specifications, and Special Tools
- Chapter 1: Clutch Assembly
- PART 5 - TRANSMISSION, DIFFERENTIAL, REAR AXLE, AND RELATED PARTS
- Chapter 1: Servicing the Transmission and Differential
- Description and Operation
- Transmission Overhaul (Disassembly, Inspection, Installation)
- Differential Overhaul (Removal, Disassembly, Inspection, Assembly, Installation)
- Adjustments (Drive Pinion Bearing Preload, Tooth Contact and Gear Lash)
- Chapter 2: Rear Axle, Brakes, Differential Lock, and PTO Shaft
- Description and Operation
- Rear Axle Overhaul (Removal, Disassembly, Inspection, Assembly, Installation)
- Brake Overhaul (Removal, Disassembly, Inspection, Assembly, Installation)
- Adjustments (Brake Pedal Free Play)
- Differential Lock
- PTO Shaft (Removal, Disassembly, Inspection, Assembly, Installation)
- Chapter 3: Trouble Shooting and Specifications
- Chapter 1: Servicing the Transmission and Differential
- PART 6 - HYDRAULICS
- Chapter 1: Hydraulic System
- Description and Operation (Position Control Linkage, Mechanical Draft Control, Oil Flow)
- Adjustments and Pressure Test
- Hydraulic Lift Cover Overhaul (Removal, Disassembly, Inspection, Assembly, Installation)
- Hydraulic Pump (Removal, Disassembly and Inspection, Assembly, Installation)
- Hydraulic Control Valve
- Chapter 2: Trouble Shooting, Specifications, and Special Tools
- Chapter 1: Hydraulic System
- PART 7 - STEERING AND FRONT AXLE
- Chapter 1: Steering Gear Assembly
- Description and Operation
- Adjustments (Steering Wheel Play, Thrust Play)
- Steering Gear Overhaul (Removal, Disassembly and Inspection, Assembly, Installation)
- Chapter 2: Front Axle and Related Parts
- Description and Operation
- Adjustments (Front Wheel Tread Settings, Toe-In, Pivot Shaft Radial and Thrust Play)
- Front Wheel and Axle Overhaul
- Chapter 3: Trouble Shooting and Specifications
- Chapter 1: Steering Gear Assembly
- PART 8 - WHEELS AND TIRES
- Chapter 1: Rear Wheel Track Adjustment and Weighting Procedures
- Rear Wheel Tread Settings
- Tractor Weighting (Front and Rear Wheel Weights)
- Liquid Ballasting of Tires and Tire Pressures
- Specifications
- Chapter 1: Rear Wheel Track Adjustment and Weighting Procedures
Professional Surgical Insight
When overhauling the Ford 1000/1600 engine, replacing the injection pump gear or coupling requires the injection timing to be manually reset to exactly 21 degrees BTDC utilizing the spill-timing method; any deviation will cause severe black smoke and power loss. During transmission assembly, the tooth contact and gear lash between the drive pinion and ring gear are critical; adjust the backlash to 0.2 mm (0.0078 in.) by transferring shims between the back side of the pinion gear and the right-hand carrier flange. The hydraulic system relief pressure must test at 1375-1425 psi at 1000 RPM; adjust by adding or removing shims inside the relief valve assembly.