Ford New Holland 1900, 2100 Harvester Service Manual 40190022 English
Brands: Ford / Ford New Holland / New Holland Agriculture
Equipment Type: Harvester
Manuals Type: Service Manual
Machine Model & Serial Number: 1900, 2100
Region: N/R
Book Code: 40190022
Issued: Printed in U.S.A. August, 1989 (Issue 8-89)
Language: English
Pages: 366
File Format: Portable Document Format (PDF)
Remark: Massive complete factory service manual. Extremely valuable: Covers complete overhaul of the Ground Drive Transmission, Final Drive, Hydrostatic System, and Powered Rear Axle. Features deep-level diagnostics for the Metalert I, Metalert II, and Automatic Sharpener. Note: Does not include internal engine overhaul procedures (refer to the respective engine manufacturer's manual).
Table of contents
- SAFETY AND GENERAL INFORMATION
- Standard Torque Data for Hydraulic Tubes and Fittings
- Hardware Key
- SECTION 1 - REPLACING MODEL 1900 MAIN DRIVE BELTS
- Removal and Installation
- Model 1900 Engine Drive Assembly Repair
- Model 1900 Sheave and Drive Ring Assembly Repair
- SECTION 2 - CUTTERHEAD CLUTCH ASSEMBLY
- Removal and Disassembly
- Parts Inspection
- Assembly, Adjustments, and Installation
- SECTION 3 - TRANSFER GEARBOX REPAIR - MODEL 2100 ONLY
- Removal
- Gearbox Disassembly
- Parts Inspection
- Assembly and Installation Notes
- SECTION 4 - CUTTERHEAD GEARBOX REPAIR
- Removal
- Disassembly (Pinion, Output Shaft)
- Assembly (Pinion, Output Shaft, Gearbox)
- SECTION 5 - CUTTERHEAD BEARINGS
- Removal and Parts Inspection
- Installation and Adjustments (Shimming, Preload, Centering)
- SECTION 6 - CUTTERHEAD AND FEEDROLL ASSEMBLY REMOVAL
- SECTION 7 - REVERSING GEARBOX REPAIR
- Style 1 - Wet Clutch Pack (Removal, Disassembly, Inspection, Assembly, Adjustments)
- Style 2 - Electric Clutch (Removal, Disassembly, Inspection, Assembly, Adjustments)
- SECTION 8 - BLOWER AND SPOUT ASSEMBLY
- Removing Blower Assembly
- Disassembly of Blower on the Machine
- Installation and Adjustments
- Blower Gearbox Repair
- Spout and Transition Repair (Worm Gear Assembly)
- SECTION 9 - FEEDROLLS AND FEEDROLL DRIVE REPAIR
- Feedroll Jaw Clutch Repair
- Upper Feedroll Drive Assembly Repair
- Upper Feedroll Repair
- Lower Front Feedroll Repair
- Smooth Roll Replacement
- SECTION 10 - GROUND DRIVE TRANSMISSION
- Style I Transmission (Removal, Disassembly, Input Shaft, Counter Shaft, Pinion Shaft, Lubrication Pump)
- Differential - Style I Transmission
- Style II Transmission (Removal, Disassembly, Assembly)
- Brake System (Master Cylinder, Slave Cylinders, Brake Drums and Shoes, Parking Brake)
- SECTION 11 - FINAL DRIVE REPAIR
- Removal
- Disassembly and Inspection
- Assembly (Input Shaft, Output Shaft)
- SECTION 12 - ATTACHMENT FLOTATION SYSTEM
- SECTION 13 - HYDRAULIC SYSTEM
- Troubleshooting and Checking System Pressure
- Hydraulic Pump (Operation, Disassembly, Inspection, Assembly)
- Hydraulic Cylinders (Attachment Lift Cylinder, Spout Cylinder, Steering Cylinder)
- Spout Orbit Motor
- Steering System Operation
- Steering Valve (Disassembly, Inspection, Assembly)
- Main Control Valve Assembly
- Spout Valve and Attachment Lift Valve
- Auxiliary Hydraulic System and Lockout Valve
- SECTION 14 - HYDROSTATIC SYSTEM
- Testing Procedure and Installing Test Gauges
- Troubleshooting
- Start-Up Procedure and Flushing the System
- Adjustments (Control Linkage, Dump Valve Linkage)
- Removal and Installation (Pump, Motor)
- SECTION 15 - POWERED REAR AXLE
- System Operation
- Flow Limiters
- Powered Rear Wheel Control Valve Operation and Repair
- Powered Rear Wheel Motor Operation and Repair
- Torque Hubs
- SECTION 16 - ELECTRICAL SYSTEM
- Alternator and Voltage Regulator
- Batteries and Maintenance
- Electrical Charging System (Troubleshooting, Abnormal Conditions, Alternator Bench Check)
- Engine Starting System (Starter Motor Tests, Disassembly, Clutch Drive Service, Pinion Clearance)
- SECTION 17 - METAL DETECTOR
- Metalert I (Operation, Troubleshooting, Detector, Electronic Box)
- Metalert II (Control Panel, Reverse Reset Switch, Sensor Assembly)
- Metalert II Troubleshooting (Test Set, Sensitivity Test, Noise Test)
- Metalert II and Automatic Sharpener (System Operation)
Introduction
This service manual provides you with the technical information needed to properly service the 1900 and 2100 harvesters. By using this service manual, in addition to the operator's manual supplied with the harvesters, you should be able to correctly service and maintain the harvesters. Whenever working on Ford New Holland equipment, left and right sides of the machine are determined by standing behind the machine, looking in the direction of travel.