Ford Tractor 2610, 3610, 4110, 4610, 5610, 6610, 6710, 7610, 7710 Service Data Book 40881012 English

Brands: Ford / Ford New Holland / New Holland Agriculture

Equipment Type: Tractor

Manuals Type: Service Data Book

Machine Model & Serial Number: 2610, 3610, 4110, 4610, 5610, 6610, 6710, 7610, 7710

Region: N/R

Book Code: 40881012 (SE3896)

Issued: Reprinted (Early Series 10 Edition)

Language: English

Pages: 124

File Format: Portable Document Format (PDF)

Remark: Essential 124-page factory technical specification compendium. Nuclear Level Value: This is the definitive "Service Bible" providing all precision measurements required for internal engine overhaul, transmission rebuilding, and hydraulic system calibration. Includes exhaustive data for 3, 4, and 6-cylinder diesel engines (including turbo-charged variants), featuring cylinder re-bore limits, crankshaft re-grinding diameters for 5 undersizes, and valve insert counterbore specifications. A critical companion to workshop repair manuals.

Table of contents

• INTRODUCTION & TORQUE CALIBRATION GUIDANCE
• ENGINE SYSTEMS
  • Trouble Shooting: Engine Knocks, Low Power, and Excessive Oil Consumption
  • General Specifications: Cylinders, Bore, Stroke, and Compression Ratios
  • Cylinder Block: Taper, Out-of-round, and Surface Flatness
  • Cylinder Head: Valve Guide Bore and Flatness Specs
  • Valves: Intake and Exhaust Stem Diameters, Head Diameters, and Lash (Cold)
  • Valve Springs: Free Length and Load Specifications
  • Valve Timing: Intake/Exhaust Opening and Closing Degrees
  • Valve Inserts: Counterbore Diameters for Exhaust and Intake
  • Valve Seats: Angles, Run-out, and Width Data
  • Camshaft & Drive Gear: Gear Teeth Count, End Play, and Backlash Values
  • Connecting Rods: Small End Bushing ID, Side Float, and Maximum Twist/Bend
  • Pistons: Skirt-to-Cylinder Clearance, Grading Diameters, and Pin Clearances
  • Piston Rings: Gap Width and Side Clearance for Oil/Compression Rings
  • Crankshaft: Main/Crankpin Journal Lengths, Diameters (Blue/Red), and End Play
  • Crankshaft Re-grinding: Specifications for .002, .010, .020, .030, and .040 Undersizes
  • Crankshaft Balancer (4-Cylinder): Gear Backlash and End Float
  • Oil Pump: Rotor Clearances, Relief Valve Pressure, and Spring Tension
  • Lubricants: Viscosity/API Charts and Oil Capacities (with/without filter)
  • Cooling System: Thermostat Temps, Water Pump Deflection, and Antifreeze Solutions
  • Torque Specifications: Main Bearings, Cylinder Head, and General Fasteners
• FUEL SYSTEMS
  • Diesel Fuel System General Trouble Shooting
  • Rotary Injection Pump: Vacuum, Transfer Pressure, and Advance Reading Diagnostics
  • In-Line Injection Pump: Governor Delivery and Component Failure Analysis
  • Fuel Injectors: Nozzle Buzz, Leak-back, and Opening Pressure Tests
  • Turbocharger:Probable Failure Modes, Symptom Analysis, and Service Notes
  • Diesel Engine Specifications: Tank Capacities, Nozzle Pressures, and Pump Timing
  • Torque Specifications: Injectors, Pump-to-Front Plate, and Delivery Holders
• ELECTRICAL SYSTEM
  • Instrumentation & Charging System Trouble Shooting
  • Starting System: No-load Current Draw and Brush Length Minimums
  • Alternator: Output terminal voltages vs Ambient Temperatures (Controlled Voltage)
  • Specifications: Headlamps, Side Lamps, and Horn Current Draw
  • Gauges & Senders: Resistance values at Low/High Calibration Marks
  • Torque Specifications: Starting Motor, Switches, and Harness Connectors
• CLUTCHES
  • Disc Assembly Diameters (Single and Double Clutch Variants)
  • Clutch Spring Colour Coding and Quantity
  • Pedal Free Play and Setting Dimensions
  • Torque Specifications: Cover-to-Flywheel and Release Shaft Fork
• TRANSMISSION SYSTEMS
  • Trouble Shooting: Dual Power System Pressures and Shift Lags
  • Non-Synchromesh Transmission: Output/Input Shaft Pre-load and Shims
  • Synchromesh Transmission: End Play Specifications and Oil Capacities
  • Dual Power Transmission: Planetary Gear Set Free-Play and Pressure Settings
  • Transmission Ratios and Ground Speed Charts (1000-2000 rev/min)
  • Torque Specifications: Gear Shift Cover and Reverse Idler Shaft
• POWER TAKE-OFF
  • Trouble Shooting: Failure to Engage under Load
  • P.T.O. Speeds vs Engine Speeds (540/1000 rev/min)
  • Shims Available: Pressure Regulating and Control Valves
  • Pressure Testing: I.P.T.O. Pressure Regulating and Cooler Circuit Values
  • Torque Specifications: Rear Cover and Valve Body to Support
• REAR AXLE AND BRAKES
  • Rear Axle Type and Ratios (Planetary Gear Reductions)
  • Differential Bearing Pre-load and Drive Pinion Bearing Specs
  • Wheel Brakes: Lining Area and Drum/Disc Specifications
  • Transmission Handbrake: Friction Area and Pull Specifications
  • Torque Specifications: Axle Housing, Ring Gear, and Wheel Nuts
• HYDRAULIC SYSTEMS
  • Trouble Shooting Flow Charts: Failure to Lift and Slow Lift Under Load
  • Lift Cylinder & Piston Diameters (Nominal)
  • Valve Opening Pressures: Safety Valve, Relief Valve, and Unload Valve
  • Hydraulic Pump (Gear & Piston Type): Rated Output and Flow Capacities
  • Torque Specifications: Lift Cover, Quadrant Assembly, and Pump Retaining Bolts
  • Valve & Bushing Colour Codes: Flow Control, Unload, and Feathering Valves
• STEERING SYSTEMS
  • Trouble Shooting: Manual vs Power Assisted Steering
  • Torque Specifications: Steering Arm, Column Extension, and Pump Bolts
  • Shim Thicknesses: Rocker Shaft and Steering Shaft Bearings
  • Specifications: Steering Box Oil Capacity and Lock-to-Lock Turns
• FRONT AXLE
  • Two Wheel Drive: Turning Radius and Toe-in Adjustments
  • Front Wheel Drive (AEl-149/169): Axle Ratios, Transfer Box, and Hub Capacities
  • Torque Specifications: Transfer Box to Centre Housing and Pinion Nut
• SAFETY CABS, PLATFORMS & SEPARATING THE TRACTOR
  • Torque Specifications: Cab Mounting and Engine Buckle-up Bolts
• ACCESSORIES AND GENERAL
  • Air Conditioning: System Trouble Shooting and Torque Specs
  • Cab Heating System: Troubleshooting and Valve Maintenance
  • Remote Control Valves & Trailer Brake Valves: Performance Specs
  • Model Derivatives: Vineyard and Narrow Tractor Dimensions

Introduction & Technical Note
This Service Data Book serves as a ready reference for repairs and adjustments on Ford Series 10 tractors. Where a torque range is indicated, set the wrench to the mid-point and ensure the tool is frequently monitored for accuracy. Cleanliness is paramount when servicing the complex hydraulic and electrical systems. For internal engine work, utilize the detailed undersize crankshaft journal data to ensure bearing inserts match the reground journals precisely. For tractors equipped with Series 10 features, transpose models 2610 and 3610 to 2910 and 3910 for correct data application.